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product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 1 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc right angle high speed cat 5e modular jack 1.0 scope this specification covers the performance requireme nts of the molex high speed cat 5e right angle low profile modular telephone ja cks. where applicable, tests are in accordance with iec 60603-7-2. 2.0 product description 2.1 product name. 85503-**** high speed modular jack right angle low profile. 2.2 dimensions, materials, platings and markings contact finish: gold post plate 0.00127mm-0.00152mm gold in contact area . 0.00190mm min pure tin in tail area, both over 0.00 127mm min nickel overall. or, palladium nickel with gold flash: post plate 0.00005mm min gold flash over 0.00060mm min palladium nickel in contact area, 0.00190mm min pure tin in tail area, both over 0.00 127mm min nickel overall. 3.0 applicable documents and specifications see the appropriate sales drawings and the other se ctions of this specification for the necessary referenced document s and specifications. iec 60603-7-2 tia-1096-a
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 2 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc 4.0 ratings 4.1 voltage 125 volts d.c. 4.2 current 1.5 amps max 4.3 temperature operating: - 40 c to + 85 c non operating: - 40 c to + 85 c
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 3 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc 5.0 test schedules the following tests specify the characteristics to be checked and the requirements to be fulfilled. for a complete test sequence, a minimum of 62 speci mens are needed. this equals 6 groups of 10, and 1 group of 2. the group of 2 is for transmissio n testing, group ep. all connectors in each group shall undergo the foll owing tests as described in the sequence given, req uired alteration of the sequence of tests or adding of ne w tests to verify additional connector characterist ics. all the test group specimens shall be subjected to the preliminary group p tests in the following sequence. test group p test phase title severity requirements p 1 general examination per iec 60512-1-1, test 1a visual examination there shall be no defects that would impair normal operation p2 n/a p 3 contact resistance iec 60512-2-1, test 2a mated connectors: (measurement points per section 7.0) initial 20 m? maximum p 4 insulation resistance iec 60512-3-1, test 3a, method a. test voltage 100 vd.c. method a mated connectors 500 m? minimum p 5 voltage proof iec 60512-4-1, test 4a, method a. contact/contact method a mated connector 1000 v d.c. or a.c. peak
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 4 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group ap test phase title severity requirements ap 1 insertion and withdrawal forces per iec 60512-13-2, test 13b connector locking device depressed. insertion force 20 n max, withdrawal force 20 n max. ap 2 effectiveness of connector coupling device. per iec 60512-15-6, test 15f rate of load application 44,5 n/s max 50n for 60s 5s ap 3 rapid change of temperature per iec 60512-11-4 -40c to 70c mated connectors 25 cycles = 30 min recovery time 2 h ap 4 insulation resistance iec 60512-3-1, test 3a, method a. test voltage 100 v 15 v d.c. method a mated connectors per p4 ap 5 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial ap 6 voltage proof iec 60512-4-1, test 4a, method a. per p5 per p5 ap 7 visual examination per p1 per p1 ap 8 cyclic damp heat per iec 60068-2-38 21 cycles low temperature 25c high temperature 65c cold subcycle C10c humidity 93 % half of the samples in mated state half of the samples in unmated state ap 9 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial for signal contacts. input to output resistance 100 m? max for screen.
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 5 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group ap(continued). test phase title severity requirements ap 10 insertion and withdrawal forces per iec 60512-13-2, test 13b per ap1 per ap1 ap 11 effectiveness of connector coupling per iec 60512-15-6, test 15f per ap2 per ap2 ap 12 visual examination per p1 per p1 ap 13 solderability solder bath 260+0/-5c immersion time 2,0 +/- 0.5s the dipped surface shall be covered with a smooth and bright solder coating. some imperfections are acceptable but not concentrated in the same area. ap 14 resistance to soldering heat for recommended reflow profile (see section 6.0) appearance: no damage. ap 15 voltage proof iec 60512-4-1, test 4a, method a. per p5 per p5
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 6 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group bp test phase title severity requirements bp 1 n/a bp 2 mechanical operations per iec 60512-9-1, test 9a mate connectors 1,250 cycles, at a maximum rate of 10mm/s maximum. rest 1s (when mated and when unmated) locking device inoperative. bp 3 flowing mixed gas corrosion per iec 60512-11-7, test 11g method 1, 4 days half of the samples in mated state half of the samples in unmated state bp 4 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial bp 5 mechanical operations per iec 60512-9-1, test 9a mate connectors 1,250 cycles, at a maximum rate of 10mm/s maximum. rest 5s (when unmated) locking device inoperative. bp 6 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial. bp 7 insulation resistance iec 60512-3-1, test 3a, method a. test voltage 100 v 15 v d.c. method a mated connectors per p4 bp 8 voltage proof iec 60512-4-1, test 4a, method a. per p5 per p5 bp 9 visual examination per p1 per p1
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 7 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group cp test phase title severity requirements cp 1 vibration per iec 60512-6-4, test 6d (see section 7.0) f = 10 hz to 500 hz, amplitude: 0.35 mm accel 50m/s2 10 sweeps / axis measurement points per section 7.0 (for arrangement,see iec 60603-7, 7.3) discontinuities 10s maximum. cp 2 contact resistance no disturbance of the free connector to fixed connector electrical connections, between vibration test and contact resistance measurement iec 60512-2-1, test 2a per p3 20 m? maximum change from initial. cp 3 insulation resistance iec 60512-3-1, test 3a, method a. per p4 per p4 cp 4 visual examination per p1 per p1
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 8 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group dp test phase title severity requirements dp 1 electrical load and temperature per iec 60512-9-2, test 9b 500 h 70 c recovery period 2 h 0.8a 5 connectors, no current 5 connectors dp 2 insulation resistance iec 60512-3-1, test 3a, method a. per p4 per p4 dp 3 voltage proof iec 60512-4-1, test 4a, method a. per p5 per p5 dp 4 visual examination per p1 per p1 dp 5 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial. dp 6 mechanical gauging per iec 60603-7-3, annex l both, free and fixed connector passing go / no go test dp 7 gauging continuity per iec 60603-7-3, annex a all signal contacts and screen/specimens 10 s maximum
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 9 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group ep test phase title severity requirements ep 1 insertion loss iec 60512-27-1,test a all pairs, one direction. 0,04x f db from 1 mhz to 100mhz ep 2 next iec 60512-27-3, test c all pairs, both directions, (pair to pair) all pairs: 83 C 20log(f) db from 1 mhz to 100 mhz ep 3 return loss iec 60512-27-2, test b all pairs, both directions all pairs: 60 C 20log(f) db from 1 mhz to 100 mhz ep 4 fext iec 60512-27-4, test d all pairs, both directions, (pair to pair) all pairs: 75, 1 C 20log(f) db from 1 mhz to 100 mhz ep 5 transverse conversion loss iec 60512-27-6, test f all pairs: 68 C 20log(f) db from 1 mhz to 100 mhz ep 6 transverse conversion transfer loss iec 60512-27-7, test g all pairs: 68 C 20log(f) db from 1 mhz to 100 mhz ep 7 input to output resistance per iec 60512-2-1, test 2a mate connectors mated connectors cable termination to cable termination all types: 200 m? maximum. ep 8 resistance unbalance iec 60512-2-1,test 2a per iec 60603-7-3 millivolt level method unbalance resistance = 50 m? maximum. test group fp test phase title severity requirements fp 1 surge test per iec 60512, test no. itu_t k.20 mated connectors, table 2a /2b, basic test level tests 2.1.1a, 2.1.1b, 2.1.3, 2.2.1a and 2.3.1a test 2.1 & 2.2: acceptance criteria a per itu-t k.44, clause 9, test 2.3: acceptance criteria b per itu-t k.44, clause 9, fp 2 insulation resistance iec 60512-3-1, test 3a, method a. test voltage 100 v 15 v d.c. method a mated connectors per p4 fp 3 visual examination per p1 per p1
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 10 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc test group az 6.0 soldering conditions. recommended test phase title severity requirements az1 high temperature (dry heat) per iec 60068-2-2, test 9b mate connectors; expose to: 96 hours at 85 2c use molex plug 500602-0819 az 2 contact resistance iec 60512-2-1, test 2a per p3 20 m? maximum change from initial for signal contacts. input to output resistance 100 m? max for screen.
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 11 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc 7.0 gauges and fixtures --------------------------------------------------- --------------------------------------------------- -------------------------------------- ----- vibration
product specification revision: ecr/ecn information: title: right angle high speed cat 5e low profile modular jacks product specification. sheet no. d ec no: ipg2013-0856 12 of 12 date: 2012 / feb / 21 document number: created / revised by: checked by: approved by: ps - 85503 - 001 d.byrnes a.higgins s.griffin template filename: product_spec[size_a4](v.1).doc 8.0 packaging parts shall be packaged to protect against damage d uring handling, transit and storage. 9.0 quality assurance provisions the applicable molex inspection plan specifies the sampling acceptable quality level to be used. dimensional and functio nal requirements shall be in accordance with applicable product drawings and this specification. .

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